Q. What causes my auto A/C System to Fails?
A.
In the air conditioning system, the compressor kills the condenser, then the condenser kills the compressor. Wow, what a vicious circle. Let me explain. The air conditioning compressor is not unlike the engine that powers it. It has pistons, valves, springs, a rotating shaft and seals; whereas the engine draws in air and fuel, the compressor draws in refrigerant (freon) and oil. To put it simply in both the engine and the compressor, one side pulls in , the other side pushed out. What happens when the engine runs out of oil? Exact same scenario with the compressor when it runs out of oil. It comes apart, but the death is a slow one that in most cases can be stopped before there is a catastrophic failure. The oil adheres to the molecules of the refrigerant and when the refrigerant leaks (even from a small leak), out comes the oil and in the majority of systems there is approximately only 8 ounces of oil in the system. Enough refrigerant leaks, no cold air. Your friendly shop with all good intentions tops off the system, but guess what? Adds no oil, or adds too much oil (you cannot compress a liquid, but that’s for another discussion) and the result, while not immediate, is compressor deterioration internally.
This same procedure is happening over and over again if you have chosen to have the system refilled every so often. Those little particles of metal come out of the compressor mixed with the oil, which is mixed with the refrigerant, and they find their way into the small tubes of the condenser and into the driers of the vehicles equipped with them. A new compressor is installed, the system is filled with oil and refrigerant and AAAH, cold air again. But, those particles that lay dormant while the system was not working had solidified inside the condenser, are being worked loose by the constant 250 and 300 psi refrigerant passing through the condenser at breakneck speed and in time, guess where they end up. That’s right – back in the compressor acting like sandpaper, working away at all the moving parts of the compressor. That vicious circle completed and now out of the compressor’s warranty.
Also, contamination as shown on this page can be a root cause of most evaporator failures.